Postural Assessment of Indian Excavation Workers and Prototype Design of Virtual Iron-Pan

  • Manoj T Gajbhiye Department of Production Engineering, Jadavpur University, Kolkata (W.B.), India https://orcid.org/0000-0001-6632-2318
  • Suman Das Department of Mechanical Engineering, Swami Vivekananda Institute of Science & Technology, Kolkata (W.B.), India https://orcid.org/0000-0002-7796-2852
  • Chandan Das Kamala Engineering Works, West Bengal, India
  • Debamalya Banerjee Department of Production Engineering, Jadavpur University, Kolkata (W.B.), India https://orcid.org/0000-0003-2131-2225
Keywords: Biomechanica, Excavation, Lifting, Postural Assessment, REBA, RULA

Abstract

The study was conducted among excavation labourers of the construction sites for five different tasks.  Five postures were selected from the video recorded at the time of data collection.  Analysis of static/dynamic working postures and loads on the various body parts are being done using computer software's which is not possible manually nowadays.  In this study, the postures of excavation labourers were assessed using CATIA software during five various excavation operations. Digital Human Analysis (DHM) was developed in the CATIA software for study. RULA, REBA, biomechanical and lifting analysis were performed to detect body risk and loads on the L4/L5 segment of the vertebral column. CATIA software reveals that the excavation labourers are working at high risk.  The result evaluated by RULA and REBA for all five working postures indicates that all postures require investigation and need immediate change. The result shows that biomechanical loads at the L4/L5 segments are higher than the NIOSH recommended limit for the task of throwing soil and receiving the pan by some outside labourers.  Almost the same effect was observed when lifting of iron-pan where the labourers work in the flexion position. New prototype iron-pan was developed and re-analysis to compare the results with new working techniques in CATIA.   This showed that the prototype iron-pan proposed helps to reduce the ergonomic risk during excavation and related work.  The CATIA software also provides better results by better evaluation of working postures of labourers at excavation sites.

References

Antwi-Afari, M. F., Li, H., Edwards, D. J., Pärn, E. A., Seo, J., & Wong, A. Y. L. (2017). Biomechanical analysis of risk factors for work-related musculoskeletal disorders during repetitive lifting task in construction workers. Automation in Construction, 83, 41–47. https://doi.org/10.1016/j.autcon.2017.07.007

Chen, J., Qiu, J., & Ahn, C. (2017). Construction worker’s awkward posture recognition through supervised motion tensor decomposition. Automation in Construction, 77, 67–81. https://doi.org/10.1016/j.autcon.2017.01.020

Figlali, N., Cihan, A., Esen, H., Figlali, A., Cesmeci, D., Gullu, M. K., & Yilmaz, M. K. (2015). Image processing-aided working posture analysis: I-OWAS. Computers & Industrial Engineering, 85, 384–394. https://doi.org/10.1016/j.cie.2015.03.011

Gajbhiye, M., Das, S., Das, C., & Banerjee, D. (2023). The pervasiveness of work-related Musculoskeletal Disorders on Indian construction workers. International Journal of Experimental Research and Review, 31 (Spl. Volume), 203-221. https://doi.org/10.52756/10.52756/ijerr.2023.v31spl.019

Gajbhiye, M. T., Banerjee, D., & Nandi, S. (2022). Causes, Symptoms and Effect of Physical Risk Factors for the Development of Work-Related Musculoskeletal Disorders (WRMSD) Among Manual Construction Workers and Labourers in India and Intervention Through Ergonomics-A Case Study of Individual House Construction. In: Singh, L.P., Bhardwaj, A., Iqbal, R., Khanzode, V. (eds) Productivity with Health, Safety, and Environment. HWWE 2019. Design Science and Innovation. Springer, Singapore. https://doi.org/10.1007/978-981-16-7361-0_15

Hlavkova, J., Lebeda,T., Tichy,T., Gadourek, P., Urban, P., Nakladalova, M., Lastovkova, A., Fenclova, Z., Ridzon, P., Ehler, E., Richter, M., Pesakova, L., & Pelclova, D. (2016). Evaluation of Lumbar Spine Load by Computational Method in Order to Acknowledge Low-back Disorders as Occupational Diseases. Cent. Eur. J. Public Health, 24(1), pp. 58-67. https://doi.org/10.21101/cejph.a4332

Kim, D. I., Yoo, W. S., Cho, H., & Kang, K. I. (2014). A fuzzy AHP-based decision support model for quantifying failure risk of excavation work. KSCE Journal of Civil Engineering, 18(7), 1966–1976. https://doi.org/10.1007/s12205-014-0538-7

Kivi, P., & Mattila, M. (1991). Analysis and improvement of work postures in the building industry: application of the computerised OWAS method. Applied Ergonomics, 22(1), 43–48. https://doi.org/10.1016/0003-870(91)90009-7

Kushwaha, D. K., & Kane, P. V. (2016).Ergonomic assessment and workstation design of shipping crane cabin in steel industry. International Journal of Industrial Ergonomics, 52, 29-39. https://doi.org/10.1016/j.ergon.2015.08.003

Patel, D. A., & Jha, K. N. (2016). An estimate of fatal accidents in indian construction. In: P W Chan and C J Neilson (Eds.) Proceedings of the 32ndAnnual ARCOM Conference, 5-7 September 2016, Manchester, UK, Association of Researchers in Construction Management, (1), pp. 577-586.

https://www.researchgate.net/publication/308155592AN_ESTIMATE_OF_FATAL_ ACCIDENTS_IN_ INDIAN_CONSTRUCTION

Pavlovic-Veselinovic, S., Hedge, A., & Veselinovic, M. (2016). An ergonomic expert system for risk assessment of work-related musculo-skeletal disorders. International Journal of Industrial Ergonomics, 53, 130–139. https://doi.org/10.1016/j.ergon.2015.11.008

Roman-Liu, D. (2014). Comparison of concepts in easy-to-use methods for MSD risk assessment. Applied Ergonomics, 45(3), 420–427. https://doi.org/10.1016/j.apergo.2013.05.010

Sanchez-Lite, A., Garcia, M., Domingo, R., & Angel Sebastian, M. (2013). Novel Ergonomic Postural Assessment Method (NERPA) Using Product-Process Computer Aided Engineering for Ergonomic Workplace Design. PLoS ONE, 8(8), e72703: 1-12. https://doi.org/10.1371/journal.pone.0072703

Tahmasebi, R., Anbarian, M., Torkashvand, S., Motamedzade, M., & Farhadian, M. (2017). Ergonomic Evaluation of Welders’ Posture and Biomechanical Analysis of Loads on the Spine by CATIA Software in Iran Gas Transmission Company. Journal of Occupational Hygiene Engineering, 4(3), 17-25. http://johe.umsha.ac.ir/article-1-290-en.html

Valero, E., Sivanathan, A., Bosché, F., & Abdel-Wahab, M. (2016). Musculoskeletal disorders in construction: A review and a novel system for activity tracking with body area network. Applied Ergonomics, 54, 120–130. https://doi.org/10.1016/j.apergo.2015.11.020

Veljovic, F., Burak, S., Voloder, A., Kulovac, B., Jahic, D., & Kadic, F. (2019). Influence of school backpacks on spinal column load in primary school students. Periodicals of Engineering and Natural Sciences, 7(4), 1768-1775. http://pen.ius.edu.ba/index.php/pen/article/view/894/445

Waters, T. R., Putz-Anderson, V., Garg, A., & Fine, L. J. (1993). Revised NIOSH equation for the design and evaluation of manual lifting tasks. Ergonomics, 36(7), 749–776. https://doi.org/10.1080/00140139308967940

Published
2023-12-30
How to Cite
Gajbhiye, M., Das, S., Das, C., & Banerjee, D. (2023). Postural Assessment of Indian Excavation Workers and Prototype Design of Virtual Iron-Pan. International Journal of Experimental Research and Review, 36, 388-404. https://doi.org/10.52756/ijerr.2023.v36.034
Section
Articles